U.S. Navy Tests At-Sea VLS Reloading During Command Drills

VLS Reloading
The Military Sealift Command ship USNS Gopher State (T-ACS 4) sails alongside the Arleigh Burke-class guided-missile destroyer USS Farragut (DDG 99) during a vertical launch system (VLS) rearmament evolution as part of Large Scale Global Exercise 2025. The evolution demonstrated NAVELSGโ€™s expeditionary cargo handling capabilities and underscored joint interoperability between Navy forces at sea. (U.S. Navy photo by Cmdr. Duane Case)
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A U.S. Navy guided-missile destroyer and Ready Reserve crane ship demonstrated the service’s latest at-sea VLS reloading efforts last week.

The U.S. Navy demonstrated new techniques and technologies for supplying the fleetโ€™s vertical launch systems on the water during a Pentagon-led command and control exercise, marking the serviceโ€™s latest effort in developing dedicated at-sea VLS reloading amid surface fleet missile capacity concerns in the Red Sea and the Indo-Pacific.

USS Farragut (DDG 99) received reloads to its fore and aft Mark 41 vertical launch from the ready reserve crane ship SS Gopher State (T-ACS 4) off Norfolk Naval Base last week during a missile reload evolution during Large Scale Exercise 2025. Spanning multiple combatant commands and hosting several allied partners, the Department of Defense-level command and control drills seek to test the serviceโ€™s ability to respond to global challenges. 

Equipped with 96 missile cells, the Flight IIA Arleigh Burke-class guided missile destroyer would usually have to undertake a lengthy process of pierside reloading to replenish its batteries. A single cell could take up toโ€”if not moreโ€” half an hour to load a missile. In the event of a conflict, this resupply method would take crucial warships off the frontline and potentially leave them vulnerable in port, which could be exploited by adversaries such as the Houthis in the Red Sea or the Peopleโ€™s Liberation Army Rocket Force across the Indo-Pacific. 

โ€œThe ability to conduct safe and efficient vertical missile rearm at sea is a critical warfighting enabler,โ€ stated Lt. Cmdr. John Sefcik, a weapons officer aboard Farragut, in a U.S. Navy release on the VLS reloading at-sea evolution. Sefcik also stressed how these efforts increase the โ€œfleetโ€™s lethality and operational reach.โ€

Carlos Del Toro, former Secretary of the Navy, highlighted the benefits and necessity of at-sea VLS reloading since 2022. These advocacy and developmental efforts culminated in a demonstration of the transferable reloading arm mechanism (TRAM) on the Ticonderoga-class cruiser USS Chosin (CG 65) last fall. Del Toro claimed that the VLS reloading capability would be โ€œgame-changingโ€ for the fleetโ€™s surface combatants. 

Cargo handlers assigned to Navy Expeditionary Logistics Support Group (NAVELSG) stand by on the forecastle of the Arleigh Burke-class guided-missile destroyer USS Farragut (DDG 99) as they prepare to receive vertical launch system (VLS) canisters during an expeditionary rearmament evolution with the USNS Gopher State (T-ACS 4). Conducted during Large Scale Global Exercise 2025, the operation showcases NAVELSGโ€™s ability to deliver combat logistics support across the maritime domain. (U.S. Navy photo by Yeoman 1st Class Petty Officer Sozae Victormiles)

In Norfolk, personnel from Navy Expeditionary Logistics Support Group and Navy Cargo Handling Battalion One conducted the test. Two separate methods were used to reload the VLS banks, with the fore receiving a traditional crane reload and the aft taking on a new frame-style reloader. The reload on Farragutโ€™s aft VLS bank included a frame that attached over the Mark 41 cells, from which another mechanism holding two missile containers was brought over from the Gopher State. According to the release, the reloads were made possible by the ready reserve shipโ€™s heavy lift cranes.

Compared to last yearโ€™s TRAM test, last weekโ€™s demonstration displayed an increased reload rate of two missiles, which could drastically speed up the serviceโ€™s efforts to rearm its missile cells. While the design seen at Large Scale Exercise 2025 is yet to be determined, the system appears to resemble some elements of Leidosโ€™ Speed Reloader. Debuted at Surface Navy Association 2025, the reloading system pre-loads missile canisters into a frame, which are then carried via heavy lift cranes onto a warshipโ€™s VLS to be lowered into the cells. 

The U.S. Navy previously attempted to pursue at-sea VLS reloading capabilities, but these efforts were shuttered following the end of the Cold War, the lack of a near-peer adversary, and the risks posed by motion issues in moderate sea states. In recent years, the service has examined the concept amid great power competition challenges in the North Atlantic, Middle East, and Indo-Pacific. 

โ€œRearming warships at sea is a capability that adds significant complexity for those who choose to challenge us in conflict. NAVELSG has been at the center of developing our Navyโ€™s rearming options โ€” from routine pierside operations to expeditionary, non-permissive environments, and now at sea, globally. NAVELSGโ€™s commitment to the evolution of the Navyโ€™s rearming capabilities, flexibility, and proficiency is unwavering, and I look forward to where we go from here,โ€ said RAdm. Charles Kirol, commander of the Navy Expeditionary Logistics Support Group, in the release. 

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